Production calculator

Woven Fabric Cost Estimation

Estimate woven greige fabric cost per linear meter.

Weaving cost / m

Fabric cost / m

Warp weight (gsm)

Weft weight (gsm)

GSM

GLM

Method and formula

\begin{aligned} \text{Warp Weight} &= \frac{\text{Warp LD (Denier)} \times \text{EPI} \times 39.37 \times \left(1 + \frac{\text{Warp Crimp}}{100}\right)}{9000} \\[1em] \text{Weft Weight} &= \frac{\text{Weft LD (Denier)} \times \text{PPI} \times 39.37 \times \left(1 + \frac{\text{Weft Crimp}}{100}\right)}{9000} \\[1em] \text{Weaving Cost} &= \text{PPI} \times \text{Per Pick Cost} \\[1em] \text{GSM} &= \frac{\frac{\text{EPI} \times \left(1 + \frac{\text{Warp Crimp}}{100}\right) \times \text{Warp LD (Denier)}}{354330.7} + \frac{\text{PPI} \times \left(1 + \frac{\text{Weft Crimp}}{100}\right) \times \text{Weft LD (Denier)}}{354330.7}}{0.000645} \\[1em] \text{Fabric Cost} &= \left[ \left(\frac{\text{Warp Cost}}{1000} \times \text{Warp Weight}\right) + \left(\frac{\text{Weft Cost}}{1000} \times \text{Weft Weight}\right) \right] \times \left(1 + \frac{\text{Wastage}}{100}\right) + \left(\frac{\text{Size Cost}}{1000} \times \text{Warp Weight} \times \frac{\text{Width}}{39.37}\right) + \text{Weaving Cost} \\[1em] \text{GLM} &= \text{GSM} \times \left(\frac{\text{Width}}{39.37}\right) \end{aligned}

Variable	Expected entry
Warp count	Enter a positive measured value.
Warp unit	Choose: Ne, Nm, Tex, Denier, Dtex
Weft count	Enter a positive measured value.
Weft unit	Choose: Ne, Nm, Tex, Denier, Dtex
Ends per inch	Enter a positive measured value.
Picks per inch	Enter a positive measured value.
Warp crimp (%)	Enter a positive measured value.
Weft crimp (%)	Enter a positive measured value.
Fabric width (inch)	Enter a positive measured value.
Waste (%)	Enter a positive measured value.
Warp cost / kg	Enter a positive measured value.
Weft cost / kg	Enter a positive measured value.
Sizing cost / kg	Enter a positive measured value.
Weaving per pick cost	Enter a positive measured value.